December 24, 2024

Introduction to the production line of all kinds of prestressed components in the industry

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Source: Haitian electromechanical technology is the vice chairman unit of China concrete and Cement Products Association (CCPA) prefabricated concrete component branch | Haitian Electromechanical Technology Co., Ltd.

Dezhou Haitian Electromechanical Technology Co., Ltd.

and its predecessor were founded in 1997.

It is the head enterprise of the domestic “prefabricated building intelligent equipment” industry and the enterprise with the most complete product line in the industry.

In 2020, the company determined its brand positioning as “the pioneer of PC + smart equipment super factory”, and defined the development plan for listing within 5 years.

The company’s industry is the new green building industry, which aims to promote the industrialization of new buildings.

The national 13th five year plan clearly proposes the development requirements of prefabricated buildings: the national average assembly rate will reach 15% in 2020 and 30% in 2025 (more than 70% in developed countries in Europe and America) 。 According to the national strategic development requirements, it is expected that the scale of China’s prefabricated construction equipment industry will reach 100 billion yuan in 2025, and the future will be highly sustainable.

The company is the vice chairman unit of precast concrete component branch of China concrete and Cement Products Association (CCPA), the vice chairman unit of concrete product machinery branch of China Construction Machinery Industry Association, the vice chairman unit of lightweight aggregate and lightweight aggregate concrete branch of China concrete and cement products association, the small giant enterprise of specialized technology and new technology of the Ministry of industry and information technology of China, Shandong gazelle enterprise, Shandong prefabricated construction industrial base Provincial prefabricated building intelligent equipment engineering laboratory, provincial enterprise technology center and provincial “invisible champion” enterprise.

The company is the first enterprise in the industry to introduce European technologies and standards in Asia.

As early as 2008, it set up a “Haitian European intelligent equipment research center” in Italy led by four foreign experts.

At present, the company has three major production and research bases in Dezhou, Ningjin and Xuchang.

At the same time, it has established industrial and academic cooperation relations with China Academy of Building Sciences, China Metallurgical Construction Research Institute, School of architecture of Tsinghua University, Shandong University, Xi’an University of building science and technology and other institutions, and jointly established “intelligent equipment control research institute”, “innovative technology research institute”, “Prestressed Technology Research Institute” and “green building materials research institute”.

The company is the only unit in the industry to undertake the major research and development projects of the 13th five year plan; Participated in the compilation of more than 10 national building standards; It has 114 patents, including 40 inventions and 74 utility models.

Industry leading products and cases 1.

The sliding multi-functional prestressed component production line relies on the experience of many years of cooperation with the Italian expert team and advanced European technology.

After many years of research and development and practice, the company has successfully created a multi-functional sliding multi-functional prestressed component production line in China.

It can simultaneously produce prestressed composite slab, prestressed hollow slab and prestressed beam.

The production line covers a number of national invention patented products, including sliding multi-functional pre-stressed component forming machine, multi-functional cutting machine, film coating and roughening machine and gantry cloth machine.

The production line equipment is produced in strict accordance with European standards, and the products reach the international leading level.

Case display: Sichuan customer’s sliding multi-functional prestressed member production line site, Chongqing customer’s sliding multi-functional prestressed member production line site, Hebei customer’s sliding multi-functional prestressed member production line site, Liaoning customer’s multi-functional prestressed prefabricated member production line site, Malaysia customer’s sliding multi-functional prestressed member production line site, Uzbekistan customer’s sliding multi-functional Prestressed member production line site And application 2.

Prestressed long line production line Haitian prestressed long line production line combines European long line technology with the current situation of domestic components, and successfully realizes the production of prestressed composite plates, prestressed composite beams, non prestressed composite plates, internal and external walls and other prefabricated components.

The production line is composed of gantry spreader, pre-stressed tensioning system, automatic feeder, cleaning and spraying support bar machine, automatic vibrator, film coating and roughening machine, production platform, maintenance system and other equipment.

It has high degree of automation (automatic operation of equipment), high utilization rate of formwork (up to 70%) and high production efficiency (daily single shift laminated plate member ≥ 60m) ³)、 It has the advantages of diversified production, small floor area, low investment cost and less labor consumption.

The case shows the pre-stressed long-line platform production line of Shandong customer, the pre-stressed long-line platform production line of Sichuan customer, the pre-stressed long-line platform production line of Jiangsu customer, the pre-stressed long-line platform production line of Shandong customer, and the on-site components and applications.

3.

The pre-stressed double-T plate production line produced by Haitian Machinery and electronics Co., Ltd.

is developed by Haitian Machinery and Electronics Co., Ltd.

and Italian expert team in combination with the domestic situation, Its product advantages mainly include the following points: first, the mold supports the tensioning force through its own structural strength, reducing the investment cost of the tensioning platform.

2、 The rib height, plate width and length of the double-T plate can be adjusted; The same set of molds can produce double T-plate products with different spans and sizes, so as to realize multiple use of the first mock examination.

Segmented design, according to the customer’s site conditions, can be freely combined into any length of mold for production.

3、 There is no need to make a high cost foundation, and the production of components is flexible and efficient.

The mold can be quickly disassembled and assembled, and nomadic to the next construction site to reduce the transportation cost of components.

4、 The product can be used independently, and can also cooperate with the tensioning system, distribution system and maintenance system to form a complete production line.

The case shows that Shanghai Customer prestressed double-T plate production line site components and application company adheres to the business philosophy of “being an enterprise trusted by customers” and keeps in mind the enterprise mission of “creating value for customers with intelligent manufacturing”.

It not only won the praise of customers with products, but also won the common long-term cooperation and development of both parties with services..