by Source: ebawe, Tel: 010-84477618.
Promoting the construction of prefabricated houses is a major strategic measure in China’s construction industry; China will become the largest prefabricated housing construction market in the world.
In the process of developing prefabricated residential buildings, the production of concrete prefabricated components is always an important link.
The quality of prefabricated concrete components determines the quality of prefabricated houses; The capacity of precast concrete components determines the size of the fabricated housing market.
So, what scale should China’s future production of concrete prefabricated components reach in order to match the world’s largest market for prefabricated housing? Here, we introduce a concrete precast component production line with the largest production capacity in the world, and see what kind of equipment configuration and technological production process she uses to achieve production capacity: No.
6 concrete precast component factory of brookza real estate company in Thailand.
▲ No.
6 automatic concrete precast component assembly line of brookza real estate company in Thailand in the view of insiders in the concrete precast component industry, the German concrete precast component assembly line technology is mainly applicable to the production of laminated floor slab.
That’s good.
In German precast concrete products, steel truss composite floor slab accounts for 80%; Using automatic assembly line technology to produce laminated floors, Germany’s equipment and technology are the most advanced in the world.
However, it must not be the automatic assembly line in Germany, which is only suitable for the production of laminated floors.
In fact, at present, the production line of concrete prefabricated components with the highest production capacity in the world, namely brooksa company in Bangkok, Thailand, produces solid wallboards; The production line is provided by abbavi / Puri, an internationally famous concrete precast component equipment supplier.
Brookza company was founded in 1993.
At the beginning of its establishment, the company produced prefabricated concrete shield products for tunnel construction; Since 2002, it has entered the field of civil residential construction and used concrete prefabricated components to build houses.
Brookza company itself is a general contracting enterprise integrating real estate development, construction and component production.
In 2004, brookza company established the first base for producing precast concrete components.
With the expansion of the market, the demand for the production capacity of precast components continues to grow.
In 2010, brookza company ordered a high-capacity fully automated production line from abbavi company.
After the production line was put into operation in 2011, brookza company became an eye-catching concrete precast component manufacturer in Thailand and even in the world.
By expanding the production capacity of concrete precast components, they increased the number of single family houses to 400 per month, It has become a leading enterprise in the field of civil housing production in Thailand.
At the speed of 10 pallets (13,5m x 3,5m) per hour, this production line became the enterprise with the highest production capacity in the world at that time.
▲ the two production lines of brookza company can build 800 single family houses every month.
The introduction of German full-automatic concrete prefabricated component equipment and technology has improved the production capacity and industry status of brookza company.
At the same time, it has trained the professional and technical personnel of brookza company: the ebos central control system with independent intellectual property rights of abbavi company has comprehensive functions and reasonable design, Simple operation.
Through this production line, the technicians of the company have received the best training.
Before the production line is put into operation, abbavi company organized the technicians of brookza company to visit the production plant of its own concrete precast components at the headquarters of abbavi / Pury group company for close inspection and on-site learning, which brought great convenience for the technicians of brookza to learn the operation of the production line management and control system.
Under the condition that the first production line of brookza company has achieved great benefits, abbavi company built the second automatic assembly line system of “green production” in 2014.
The production line is located in Khlong nueng Industrial Zone in the north of Bangkok.
This is the sixth concrete precast component factory in Brooklyn.
The original intention of brookza company to establish this factory is: first, with the market expansion, brookza company needs more production capacity investment; Second, the local government puts forward strict environmental protection requirements for the production of precast concrete products.
Brookza company will build a production base of new concrete precast products with the theme of “green factory”.
In order to meet the requirement of producing 2.2 million square meters of prefabricated components per year to the greatest extent, Germany abbavi company has equipped 140 13,5×3,5-meter templates for this new production line, which can produce 12 plates per hour; At the same time, two sets of manipulators (two mold removal manipulators and two mold setting manipulators) are equipped to greatly shorten the time of the key process of mold removal and mold setting.
The production line is also equipped with 6 grinding and polishing machines.
The main products of this production line are solid wallboards and solid floors, which need to polish the surface twice.
6 polishing machines operate continuously, and prefabricated components do not need to wait on the assembly line.
The production of reinforcement mesh cage is very important for the production of solid wall panels.
The intelligent automatic reinforcement mesh welder of abbavi / Purui group provides mesh sheets of different sizes and shapes for the production of reinforcement mesh cage with a capacity of 700 square meters per hour.
▲ intelligent automatic steel mesh welding machine provides mesh sheets of different sizes and shapes for the production of steel mesh cage.
In particular, it is worth mentioning the fully automatic storage yard designed by abbavi company.
A factory with an annual output of 2.2 million square meters of prefabricated components requires thousands of square meters of prefabricated components and hundreds of vehicles to enter and leave the storage yard every day.
Where are the produced walls placed, how can we find the wallboard to be transported away at the fastest speed, and how can we ensure that there is no vehicle congestion in the storage yard.
The solution of these problems completely depends on the automatic storage yard management system..
