by Source: BIC China, the manufacturer of prefabricated concrete components with the highest unit output in Shanghai: Shanghai Construction Materials Engineering Co., Ltd.
Shanghai Construction Materials Engineering Co., Ltd., founded in 1953, is a leading enterprise in the production and sales of ready mixed concrete and prefabricated components in Shanghai.
With the gradual introduction of the prefabricated building policy in Shanghai, Shanghai Construction Materials Engineering Co., Ltd.
has made various efforts to comprehensively carry out prefabricated buildings, forming a set of prefabricated component production management mode suitable for its own business development.
meanwhile, Actively explored the “industry university research” path, and summarized a set of service quality management systems targeting the needs of different prefabricated component manufacturers.
It made outstanding contributions to the development of building industrialization, and played a leading role in the transformation of construction enterprises.
On May 19, 2018, as an important event of the Eighth China (International) Precast Concrete Technology Forum, “BIC Asia International Building Industrialization Exhibition” I visited the Building Component Industrialization Base (No.
2 Base) of Shanghai Construction Engineering Group and the “Flexible PC Component Intelligent Production Line” of the First Component Factory of Shanghai Construction Materials Engineering Co., Ltd.
located in the base.
The weather was slightly rainy, but it did not affect the enthusiasm of the visitors.
Coming to the Building Component Industrialization Base (No.
2 Base) of Shanghai Construction Engineering Group, located at No.
43 Hangxing Road, Pudong, Shanghai, I was shocked by the outdoor standard prefabricated component exhibits, the magnificent industrial base exhibition center, the grand outdoor storage yard, orderly arranged PC components, bright and clean production workshops and personalized production methods! Once entering the gate, the products of concrete prefabricated components produced by the First Component Factory of Shanghai Construction Materials Engineering Co., Ltd.
are orderly arranged, including stairs, composite floors, PCF plates, beams, columns, shear walls, and bay windows.
▲ Prefabricated stair This component is a prefabricated slab stair.
The first step of the stair is connected to the cast-in-place structure with a sliding hinge, and the last step is connected to the cast-in-place structure with a fixed hinge.
The stair is provided with an anti-skid groove, a drip line, and embedded galvanized railing embedded parts for later railing installation.
Bolt sleeves of different specifications are used for demoulding and hoisting.
▲ Exhibition Center of Industrialization Base Shanghai Construction Engineering Group Building Component Industrialization Base (No.
2 Base) Exhibition Center comprehensively demonstrated the specific services provided by the industrialization base for customers from R&D to design to production to operation and maintenance.
It mainly shows the comprehensive strength of the industrialization base in the following aspects: building system research and development, consulting design, component deepening design, overall plant planning, plant layout, mold development and sales, production line research and development, base operation, BIM technology application, component production, component quality control, etc.
It can be said to be a vivid prefabricated architectural museum with multiple video explanations.
The first component factory of Shanghai Construction Materials Engineering Co., Ltd.
covers an area of 170 mu, 150 mu of production and storage yard, and the production capacity is 80000 m ³， Monthly average output 6000 m ³， 7000m overfulfilled in April 2018 ³， Per capita output 1m per person ³/ Days, 0.55m higher than the national average ³/ It is nearly twice the number of days, and is the highest per unit area production of precast concrete components in Shanghai.
It is surprising that such a high-yield production enterprise does not use the automated assembly line adopted by many component factories, but adopts semi-automatic flexible production mode.
▲ Flexible PC component intelligent production line Flexible PC component intelligent production line Next, “BIC Asia International Building Industrialization Exhibition” will introduce the “flexible PC component intelligent production line” independently developed by Shanghai Construction Materials Engineering Co., Ltd.
and obtained independent intellectual property rights.
The “Flexible PC Component Intelligent Production Line” with independent intellectual property rights was issued by the State Intellectual Property Office on May 2, 2018 in the Notice on Publishing the Acceptance Results of the Intellectual Property Appraisal Project Demonstration Project for Major Economic and Technological Activities in 2017-2018 (GZBHXZ [2018] No.
226).
“The second innovation intellectual property appraisal project demonstration project of the flexible PC component intelligent production line” was rated as “excellent+” in the project selection, And ranked first with the second place, and the first place was the wide body aircraft evaluation project.
The State Intellectual Property Office is responsible for the initiation and acceptance of the demonstration project of intellectual property appraisal project of this major economic and technological activity.
In 2017, there were only 12 demonstration projects of intellectual property appraisal projects for major economic and technological activities in China, and the “Demonstration Project of Intellectual Property Appraisal for Secondary Innovation of Flexible PC Component Intelligent Production Line” was the only project declared by civil construction units.
The flexible PC component production line can not only improve the production efficiency of the component factory, but also play an important technical advantage in the adaptive production of special-shaped components and reducing investment.
In the fabricated construction industry: under the background of low standardization of components, huge investment in equipment, and uncertain demand for industry development, Shanghai Construction Materials Engineering Co., Ltd.
compared the advantages and disadvantages of many domestic and foreign precast concrete production machinery and their cost performance.
In combination with the market demand and its own advantages, in 2016, the company adopted the core components of Sommer (Sommer has participated in BIC Asia International Building Industrialization Exhibition for five consecutive years from 2014 to 2018), making a second innovation.
We independently developed and produced the mold table.
Instead of curing the curing kiln, we replaced the steam curing of the mold table.
The mold table does not move and the spreader moves.
We pioneered the creation of a “two-way expandable combined long line pedestal prefabricated component production line”..
