by Editor’s note: As we all know, the core component of prefabricated buildings is prefabricated components.
In other words, the quality of prefabricated components determines the quality of prefabricated buildings.
Manufacturing equipment is indispensable for the production of prefabricated parts with excellent quality and accurate docking.
Prefabricated component production equipment (PC production line) takes the lead to ensure that “building houses like producing cars” becomes a reality from the source.
Recently, Mr.
Gao Jiedong, the Marketing Director of Hebei Xindi Electromechanical Manufacturing Co., Ltd., was interviewed by the small editor of Prefabricated Construction Network at the 9th Asia International Building Industrialization Exhibition, which made us feel the advanced product technology and management concept of this enterprise in the production equipment of prefabricated components.
Gao Jiedong, Marketing Director of Hebei Xindadi Electromechanical Manufacturing Co., Ltd., set out from customer needs and customized services.
Hebei Xindadi Electromechanical Manufacturing Co., Ltd.
(hereinafter referred to as Xindadi), founded in 1997, is a professional manufacturer of factory production technical services and complete equipment services for precast concrete components, with 15 years of experience in the development of production equipment for precast concrete components.
Xindi began to research, develop and manufacture production equipment for precast concrete components in 2005, providing complete sets of equipment for the construction of China’s first high-speed railway; Since 2012, we have stepped into the road of building industrialization.
With the promotion of national policies, we have provided more than 600 prefabricated component production lines of various types for more than 400 domestic enterprises.
At present, Hebei Xindi continues to focus on the production equipment of precast concrete components in many fields.
In the field of building industrialization, it has already owned a streamlined production system, a fixed pedestal production system, a flexible production system, a nomadic production system, a long-term production system for prestressed components, and an expandable combined production system; In the field of railway construction: it has prestressed sleeper production system, dual block sleeper production system, track slab production system, etc; In the field of municipal engineering, it has a production system for small and medium-sized components, a production system for prefabricated and laminated fabricated pipe racks, and a production system for integral fabricated pipe racks; Provide mold design and manufacturing in various fields.
Gao Jiedong, the main product of the company, said to us in an interview: “The equipment provided by Xindi is customized according to the needs of customers.
For example, we can make customized planning and design according to the output requirements of customers, investment scale, including the size of land, and even the particularity of products.
This is a major feature that distinguishes our company from other equipment manufacturers.” 1 Generally speaking, the construction period of the nomadic production line is long and the one-time investment cost is large.
In order to solve the above problems, at the same time, reduce the transportation cost of components, and strive to complete the production task of prefabricated components with the shortest plant construction time, the best economic benefits, and the smallest equipment investment – nomadic PC factory came into being.
Gao Jiedong said, “Xindi has developed a nomadic PC production line based on the experience of prefabrication of railway double block sleepers and other projects.
The main features of this nomadic PC production line design are that the equipment is based on prefabricated parts, which can be used repeatedly in the field, the speed of on-site installation is fast, the investment is relatively low, and it is easy to relocate quickly.” At present, Xindi’s nomadic production line has been applied to the station buildings of the Afu Zhun Railway in Xinjiang, Fujiu in Jiangsu Beijing Yantong Changping, Houlu and other projects.
Beijing Yantong Building Components Co., Ltd.
nomadic production line 2.
Expandable combined long line pedestal production line In addition, the expandable combined long line pedestal production line is also developed and produced by Xindi, and implemented in Shengteng Science and Technology Industrial Park Co., Ltd.
in Shenzhen Shantou Special Cooperation Zone.
The production line adopts 140 m long line pedestal and pretensioning production technology.
It is the first prestressed long line pedestal production line in China that is self-sustaining, can be combined, can be arbitrarily divided, and can be nomadic.
It can produce prestressed concrete double T plates of different lengths, widths, and heights, and achieve the design goal of the first mock examination with multiple uses.
Gao Jiedong said: “This year, we have provided the latest production line for China National Building Materials in Qufu, Shandong Province.
It is a two span workshop with seven lines, three of which are 4m mold tables, four of which are 2.5m mold tables.
The whole length is more than 100 meters.
The equipment adopts the mobile mode.
At present, the production process of the long line table is relatively mature for us.”.
The production line of Shengteng Science and Technology Industrial Park Co., Ltd.
in Shenzhen Shantou Special Cooperation Zone 3.
The production line of prestressed laminated plates of Shandong China Building Materials Youke Long Line 3.
The construction of high-grade and modern products with fixed flexible production lines requires a high degree of flexibility based on solid technology.
Xindadi has also developed a fusion product of efficiency and flexibility: fixed flexible production lines.
The production system is based on the fixed mold platform production mode, combined with the efficient operation equipment in the assembly line, these equipment can work on the fixed mold platform by moving themselves through the track, and each mobile equipment can be transferred through the equipment ferry, which can realize the sharing of one set of equipment for multiple production lines, reduce the equipment input and realize the efficient and flexible production of components on the fixed mold platform.
The fixed flexible production line can be fixed in the plant or moved to the construction site for nomadic production.
The production line can be used to produce various flat components, such as grouting sleeve shear wall, external wall hanging plate, prefabricated floor products.
Components can be mixed, production scheduling is flexible, and production energy consumption is low.
In terms of after-sales service, Xindi has established offices in key regions of the country since the end of last year, such as the Beijing Tianjin Hebei region, the Yangtze River Delta region, and the Pearl River Delta region.
Each office has 3-4 professional after-sales service personnel.
At the same time, Xindi has set up spare parts warehouses in its offices to ensure that once the equipment in the PC factory has problems, it can respond within one hour and arrive at the site to solve the problems within four hours..
