by โฒ Click the blue letter above to focus on the “Fourteenth Five-Year Plan” for the construction industry of PKPM Structured Technology PKPM assembly-type smart factory management platform.
2022 is the key period to accelerate the transformation and development of enterprises, guide provinces and cities to issue policy documents, build a BIM-based assembly-type smart factory management platform, promote intelligent manufacturing, and lay the foundation for more large-scale promotion.
From 2016 to 2022, the PKPM assembly-type smart factory management platform has made certain achievements in innovation drive, BIM application, green development and other aspects.
It has been used in the CSCEC systems such as CSCEC Technology, CSCEC Third Bureau, CSCEC Fourth Bureau, CSCEC Fifth Bureau and CSCEC Seventh Bureau, Chengdu Construction Engineering, Zhejiang Building Materials, Wuhan Green Investment, Wuhan Construction Engineering, China 22nd Metallurgical Group, Hunan Dongfanghong, Beijing Jinyu, Anhui Construction Engineering, Hainan Construction Engineering More than 100 factories such as Xiong’an large municipal administration have been put into operation, leading the professional management and operation of the industry.
At the end of 2022, PKPM assembly-type smart factory launched the [intelligent production scheduling] function.
Based on the limited resource capacity and time of the factory, according to various preset rules, through complex intelligent algorithms, repeated simulation, trial calculation, optimization and calculation, and finally give a relatively optimal detailed plan and production scheduling, truly realizing “automatic production scheduling”.
Solved the following problems: customer order delivery evaluation and response, low efficiency of manual production scheduling, low utilization of equipment resources, disconnection of material plan and production plan, low implementation rate of production plan, inventory backlog and production shortage.
PKPM intelligent production scheduling shifts the production pressure of prefabricated component factories from people to intelligent algorithms, which greatly reduces the workload of planners.
Automatically generate the factory production plan and the component layout diagram on the mold table.
Improve the production capacity of the factory and maximize the production objectives of the factory.
Part01PKPM assembly-type component intelligent production scheduling filters out the data that need to enter the intelligent production scheduling according to the products and time of each project.
Including project, building floor, component model, etc.
Automatically prioritize items.
Part02PKPM assembly-type component intelligent production scheduling is based on the component size, reinforcement length, mold size, mold and other data.
Automatically calculate the number of modules required to complete component production and the component layout diagram of each module.
Maximize the utilization rate of mold.
Part03PKPM assembly-type component intelligent production scheduling For special components of special projects, after the completion of production scheduling, you can customize the layout parameters through automatic adjustment function, fully consider the factors such as component reinforcement and mold, and carry out one-key rearrangement to ensure that the production scheduling results conform to the actual production scene.
Part04PKPM intelligent production scheduling of assembly-type components generates a production order with one key, which details the production plan to the specific production date, production line and production labor.
Give full consideration to the number and quantity of components produced on each mold platform to avoid the occurrence of large or small size components on the continuous mold platform during the execution of production tasks, which will lead to the long time of mold assembly and pouring of a single mold platform and affect the production rhythm.
It also provides visual task viewing and printing, and guides workers to assemble molds.
Part05PKPM intelligent production scheduling of assembly-type components synchronously generates the evaluation report of this production scheduling, including the total number of modules, the number of types of modules, the utilization rate of modules, module output and other evaluation data.
Help management personnel to evaluate this production scheduling.
PKPM assembly-type smart factory [intelligent production scheduling] has been officially launched and applied in three building materials factories in Zhejiang Province.
Through the combination of intelligent algorithm and business logic, it can help the factory to increase the utilization rate and output of mold by 5%~15% on average, shorten the turnover cycle of mold and mold, reduce the maintenance cost of components, shorten the delivery period, control the production rhythm, and improve the production efficiency.
We look forward to extensive cooperation with the industry’s assembly plants and seek common development.
Tel: 4008000900 Contributed by Fu Kailun, edited by Chu Zhongguo and Liu Xiaoying, edited by Tang Tian, and read by Yang Jie.
1) The first prize in the final of the “Constructive Cup” BIM Assembled Building Competition | China Earth ยท a equipment base construction project 2) [Time-limited free] “PKPM Industrial Building Digital Overall Solution” course learning package 3) The PKPM industrial building digital overall solution is newly released.
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