by In 2022, the Innovation Studio of Xichang Metal Components Factory of Xinyun Company of China Railway Erju Co., Ltd.
completed the scientific research and innovation work of the whole year with 14 achievements above the bureau level.
Among them: 1 national invention patent, 3 national utility model patents, 1 German utility model patent; Won one “first class achievement” in the second engineering construction micro-innovation technology competition of China Construction Enterprise Association; It won 1 first prize, 1 second prize and 1 honor of “Golden Bull Craftsman” of Sichuan Association of Quality, Safety and Supervision of Construction Projects for Excellent QC Achievements; Won 1 excellent construction method of China Railway and 1 third prize of China Railway Management Modernization Innovation Achievement; It won 1 first prize and 2 second prizes for excellent QC achievements of China Railway Erju.
As the only bridge fitting anti-corrosion product manufacturer of China Railway Erju, the factory was completed and put into operation in the second half of 2019.
In April 2020, the company’s trade union named it “China Railway Erju Metal Component Technology Innovation Workshop”.
At the beginning of the trans-industry transformation, the factory started a difficult business with only a list of simple equipment configuration for the production of bridge accessories obtained through a special way.
In the face of various internal management problems in the production process, such as “low automation of hole forming, low efficiency, poor positioning of welding tooling, poor welding quality, high cost and poor effect of traditional passivation process, poor corrosion protection effect of products, unable to meet the durability requirements” and other industrial technology “pain points” and “serious shortage of experienced technical cadres and technical workers”, the factory vigorously promotes the spirit of craftsman and actively guides the innovation team members to have ingenuity, Practice craftsmanship and be a craftsman.
The innovation studio closely seeks innovation focus around “technical personnel training, product quality tackling, process innovation research, cost reduction and efficiency increase discussion, enterprise management modernization” and other aspects.
Through various measures of “defining research topics, defining node plans, defining implementation responsible persons, and defining completion goals”, we have ensured the orderly progress of the plans at each stage, and a special person is responsible for the collection of process test data, video and image data of the project, as well as the writing of the results at the end of the project, so that each project is put into practice.
Since the establishment of the factory’s innovation studio, its scientific research has been fruitful, and its honorary achievements have been gratifying.
It has won up to 19 scientific research honorary awards above the bureau level.
All kinds of innovative achievements have been put into use, ensuring the close connection of all production processes, high efficiency and environmental protection, the continuous improvement of production process automation, and the significant effect of cost reduction and efficiency increase.
According to the preliminary calculation, it has saved about 11.5 million yuan for the enterprise.
At the same time, the innovation achievements of various equipment improvements of the factory are highly recognized by the equipment suppliers and serve as the equipment improvement standards.
After entering the new industry for more than two years, the factory has accumulated rich management experience, and successfully provided about 29500 tons of high-quality bridge anti-corrosion products for many railway engineering projects such as Chengdu-Kunming Railway, Nanyu Railway, Zhengji Railway, Jingtang Railway, Pumei Railway, Guangzhou-Shantou Railway, Guinan Railway and Chongqing-Kunming Railway, equivalent to production value of about 310 million yuan, achieving the expected profit target, and creating a good reputation in the industry and outside.
At present, the plant has invested special funds to complete the “upgrading and reconstruction” of the whole plant, and the garden-style office and living quarters have been officially put into use in early October 2022.
After the “upgrade”, the plant covers an area of about 36 mu, the total area of living and office area is about 4000 square meters, and the total area of production workshops has reached 20000 square meters.
The layout of production areas is more scientific and reasonable, and the enterprise image, capacity scale, intelligent level and other aspects have been significantly improved.
The market prospect of the newly developed subway, highway, municipal and clean energy engineering-related products is broad.
▼ Review editor of the previous period: Duan Yunchuan sponsored: Party Committee Work Department of China Railway Erju Xinyun Company Source: Xichang Metal Components Factory, don’t forget to click “watching” yo! ☟。
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